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Introduction to Cast Coated Paper

HARDVOGUE's Cast Coated Paper is a premium-grade packaging paper known for its ultra-high gloss and mirror-like finish. It is manufactured by applying a special coating and drying it against a heated chrome drum, resulting in a unique, polished surface. Available in 90gsm to 250gsm, this paper delivers excellent color density, fast ink drying, and superior print definition. It is ideal for high-end printing applications where vibrant visuals and refined textures are essential.


Widely used for greeting cards, premium packaging, labels, and covers, Cast Coated Paper provides unmatched brilliance and visual impact.

As one of the leading cast coated paper manufacturers and suppliers, HARDVOGUE's 

warehouse supports large-scale storage and rapid dispatch, while our customization services offer flexible options in size, coating type, and finish. With robust R&D capabilities and years of manufacturing expertise, we help clients achieve standout packaging solutions tailored to their brand image.
Technical Specifications
Property Unit 70 gsm 80 gsm 90 gsm 100 gsm 115 gsm 135 gsm 150 gsm
Basis Weight g/m2 70 +/-2 80 +/-2 90 +/-2 100 +/-2 115 +/-2 135 +/-2 150 +/-2
Thickness um 63 +/-3 72 +/-3 81 +/-3 90 +/-3 103 +/-3 120 +/-3 135 +/-3
Gloss (75°) GU >= 85 >= 85 >= 85 >= 85 >= 85 >= 85 >= 85
Opacity % >= 88 >= 90 >= 90 >= 92 >= 92 >= 94 >= 94
Tensile Strength (MD/TD) N/15mm >= 30/15 >= 35/18 >= 40/20 >= 45/22 >= 50/25 >= 55/28 >= 60/30
Moisture Content % 5 - 7 5 - 7 5 - 7 5 - 7 5 - 7 5 - 7 5 - 7
Surface Tension mN/m >= 38 >= 38 >= 38 >= 38 >= 38 >= 38 >= 38
Heat Resistance °C Up to 160 Up to 160 Up to 160 Up to 160 Up to 160 Up to 160 Up to 160

Product Types

Cast Coated Paper comes in various versions to cater to different needs and applications. Some common types include:

HARDVOGUE Cast Coated Paper Suppliers
Glossy Cast Coated Paper: The most common type, featuring a highly reflective and smooth finish. It enhances print clarity and color saturation, making it ideal for catalogs, high-end brochures, and photographic prints.

Matte Cast Coated Paper: Offers a more subtle, non-reflective finish while still maintaining the smooth texture and high print quality of cast-coated paper. Matte versions are often used for luxury packaging and fine arts printing.
Cast Coated Paper Manufacturers
Cast Coated Paper Suppliers
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HARDVOGUE Cast Coated Paper Manufacturers

Market Applications

Cast Coated Paper is used across a wide range of industries due to its superior print quality and elegant appearance. Common applications include:

1
Commercial Printing
Cast coated paper is widely used in the production of marketing materials, such as brochures, catalogs, flyers, and posters. Its high gloss finish ensures that images appear sharp and vibrant, making it ideal for materials that require eye-catching visuals.
2
Packaging
Cast-coated paper is often used in premium packaging solutions, such as product boxes, gift packaging, and retail displays. The glossy finish helps brands create a high-end look that is visually appealing and enhances the perceived value of the product.
3
Publishing
Used in the production of high-quality art books, photo books, coffee table books, and luxury magazines, cast-coated paper offers superior print quality that showcases fine images and intricate graphics. Its ability to reproduce vibrant colors makes it a favorite in the publishing industry.
4
Labels and Tags
Cast coated paper is also used in product labels and hang tags, particularly in industries such as cosmetics, fashion, and luxury goods. The smooth, glossy surface helps enhance the printed design, making it ideal for high-end product labeling.
5
Point-of-Sale (POS) Displays
Its vibrant colors and smooth surface make cast-coated paper perfect for creating high-impact POS displays and signage that attract consumer attention in retail settings.
6
Art and Photography Printing
Because of its high-quality finish and ability to reproduce vivid colors, cast-coated paper is used for fine art prints and photography portfolios. It creates a glossy, premium look that enhances the artwork or images.

Technical Advantages

Cast-coated paper is renowned for its high-gloss finish, providing a mirror-like shine that enhances the visual appeal of prints. This makes it perfect for applications where aesthetics and presentation are crucial, such as premium packaging and marketing materials.
The smooth, coated surface of cast-coated paper ensures that colors appear vivid and bright. This makes it a top choice for applications that require excellent color accuracy and consistency, such as catalogs, product packaging, and promotional materials.
The coating process produces a flawless, smooth surface that improves the sharpness and clarity of printed text and images. This ensures crisp, high-quality print results, even for intricate designs and fine details.
Cast-coated paper is durable and resistant to wear and tear, which makes it suitable for products that require frequent handling, such as brochures, product packaging, and catalogs. Its glossy surface also makes it resistant to water, oil, and dirt to some extent, enhancing its longevity.
As sustainability becomes a more prominent consideration in the industry, eco-friendly versions of cast-coated paper are being produced. These options are made from recycled materials or sustainably sourced fibers, providing an environmentally conscious solution without compromising on quality.
Cast-coated paper is compatible with various printing technologies, including offset printing, digital printing, and screen printing. Its smooth surface ensures even ink distribution and high-quality print results.
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Market Trend Analysis

Several key trends are driving the growth and demand for cast-coated paper:

● Environmental Technology Advancement:Bio-based coatings (such as starch-based adhesives) and solvent-free coating technologies will become mainstream, with environmentally friendly Cast Coated Paper expected to account for over 60% of the market by 2030.

●Smart Manufacturing:The application of the Internet of Things (IoT) in coating machines—such as real-time monitoring of coating thickness—can increase yield rates to over 98% and reduce energy consumption by 10%-15%.

●Regional Market Restructuring:Southeast Asia (e.g., Vietnam, Thailand), leveraging low tariffs and labor cost advantages, will emerge as a new production hub. Its global production capacity share is projected to rise from the current 8% to 15% by 2030.

●Cross-Industry Integration:By combining with smart materials (e.g., conductive coatings), Cast Coated Paper can be applied in emerging fields like electronic labels and sensors, opening up new growth opportunities.

All Cast Coated Paper Products
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What are the Common Issues with Cast Coated Paper in Label Applications and Solutions?
Printing issues 
Die-cutting and waste removal issues
Adhesion problems
Water and abrasion resistance
Warping due to temperature and humidity changes 
Environmental and regulatory complianc
Solutions:
Choose materials that meet ROHS, REACH, or other regulatory requirements.
Use eco-friendly water-based coatings to minimize chemical impact.
Opt for recyclable or biodegradable label materials to align with sustainability goals.
FAQ
1
What is the difference between cast-coated paper and other coated papers?
Cast-coated paper has a unique manufacturing process where the coating is applied and then pressed against a polished metal surface, resulting in a high-gloss, mirror-like finish. Other coated papers may not achieve the same level of shine or smoothness.
2
Can cast-coated paper be used for double-sided printing?
Yes, cast-coated paper can be used for double-sided printing. However, the finish may affect how the ink dries on the reverse side. Double-sided cast-coated paper is available, which ensures consistent gloss and quality on both sides.
3
Is cast-coated paper environmentally friendly?
While traditional cast-coated paper may not always be eco-friendly, there are now sustainable options available. Manufacturers produce cast-coated paper from recycled materials or sustainably sourced wood fibers, which help reduce the environmental impact.
4
Can cast-coated paper be used for outdoor applications?
Cast-coated paper is primarily designed for indoor use and may not be suitable for prolonged exposure to outdoor elements. However, certain versions with added coatings, such as UV-resistant treatments, can offer some protection against the elements.
5
How does cast-coated paper compare to other glossy papers?
Cast-coated paper generally has a higher gloss level compared to other glossy papers, offering a more reflective and mirror-like finish. This makes it ideal for premium applications where maximum visual impact is desired.
6
Can cast-coated paper be used for digital printing?
Yes, cast-coated paper is suitable for digital printing and delivers excellent results with sharp, vibrant colors. It is compatible with most modern digital printing technologies, making it a popular choice for short-run, high-quality print jobs.

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